2005.5 Jetta TDI 5 speed BRM

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Re: 2005.5 Jetta TDI 5 speed BRM

Postby Roadhog on Jun Wed 15, 2016 7:02 pm

awesome! Sounds like you lucked out!
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Re: 2005.5 Jetta TDI 5 speed BRM

Postby Mikewire on Jun Thu 16, 2016 10:52 am

Well, we'll see - I'm lucky it runs :)

2015 Audi Q5 2.0T Premium Plus
2005.5 VW Jetta TDI 5 speed
2001 Audi Allroad Quattro 2.7TT 6 speed manual swap
2001 VW Beetle 1.8T GLX 5 speed
1992 VW Montana Green GTI
1972 VW Kombi 9 Passenger Deluxe w/ 2.0L F.I. VWAC

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Re: 2005.5 Jetta TDI 5 speed BRM

Postby Mikewire on Jun Thu 16, 2016 11:24 am

To add to this thread, I fixed a myriad of stored codes last night:

Code: Select all
Address 03: ABS Brakes        Labels: 1K0-907-379-MK60-F.lbl
   Part No: 1K0 907 379 K
   Component: ESP FRONT MK60      0104 
   Coding: 0021122
   Shop #: WSC 00066 000 00000
   VCID: 3A70359E757794EE70-806E

2 Faults Found:
00668 - Supply Voltage Terminal 30
            002 - Lower Limit Exceeded - Intermittent
00290 - ABS Wheel Speed Sensor; Rear Left (G46)
            012 - Electrical Fault in Circuit


First, this had to be the toughest wheel removal I've ever done. The aluminum had started to oxidize and corrode on the steel hub, and formed a ring so that I couldn't get the wheel off. It took some penetrating oil (PB Blaster), rubber hammer and a steel pipe to get enough leverage to start rocking the wheel back and forth enough for it to finally break loose.

Took my drill and an abrasive wheel and smoothed all the surfaces, and threw some AP grease on it. Good to go, but I anticipate the same issue on the other side.

Rear left sensor wires (two wires, brown and black) were completely ripped out of the connector...just dangling there :sly:

Had to depin, wire up two new pins, terminate, and then guess at which wire went in which hole. Fixed.

Code: Select all
Address 0F: Digital Radio        Labels: 8E0-035-593-XM.lbl
   Part No SW: 8E0 035 593 E    HW: 8E0 035 593 E
   Component: SDAR XM         H03 0060 
   Revision: 00000000    Serial number: AUZ4Z7D3021631
   Shop #: WSC 00000 000 00000
   VCID: 2B5E00DA8A2D3D66FB-807E

1 Fault Found:
02635 - Tuner Not Enabled/Activated
            000 -  -
             Freeze Frame:
                    Fault Status: 01100000
                    Fault Priority: 7
                    Fault Frequency: 2
                    Reset counter: 243
                    Mileage: 319893 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 00:00:03


FYI...bogus code. Anyone will get this if Sirius/XM tuner is not activated.

Code: Select all
Address 42: Door Elect, Driver        Labels: 1K0-959-701-MIN2.lbl
   Part No: 1K0 959 701 K
   Component: Tuer-SG         024 2339 
   Coding: 0001271
   Shop #: WSC 00066 000 00000
   VCID: 366821AE416F708E94-8062

1 Fault Found:
00928 - Locking Module for Central Locking; Front Driver Side (F220)
            008 - Implausible Signal


Failing solder points on the door lock module. Eventually I'll have to replace it, or pull it and resolder.

Code: Select all
Address 44: Steering Assist        Labels: 1Kx-909-14x-44.clb
   Part No: 1K1 909 144 H
   Component: EPS_ZFLS Kl.2       1502 
   Shop #: WSC 00000 000 00000
   VCID: 306417B6A30B5EBECE-8064

1 Fault Found:
00778 - Steering Angle Sensor (G85)
            000 -  -


Ended up being a combination of the ABS issue and having the battery unhooked. Needed to drive it and spin the wheel so the sensor would read a full path of travel. Fixed.

Code: Select all
Address 47: Sound System        Labels: 3C0-035-456.lbl
   Part No: 1K6 035 456
   Component: 08K Audioverst.     0003 
   Revision: 00002000    Serial number: 00000000027042
   Shop #: WSC 00000 000 00000
   VCID: 69D2BAD24051EF76C9-803C

1 Fault Found:
00420 - Front Right DSP Midrange Speaker (R104)
            011 - Open Circuit


Opened up the passengers side panel - this mid range speaker was unplugged :screwy: However, I found the low range speaker is non-functional. So two new speakers will need to be installed - so they match.

Code: Select all
Address 7D: Aux. Heat        Labels: 1K0-963-235.lbl
   Part No SW: 1K0 963 235 E    HW: 1K0 963 235 E
   Component: PTC-Element         0404 
   Revision: 00800000    Serial number:               
   Shop #: WSC 00000 000 00000
   VCID: 2D5A0EC2B4393356E5-8078

1 Fault Found:
00361 - Heater Element for Auxiliary Heater (Z35)
            014 - Defective


This one comes and goes, I'll have to monitor it and test it when it gets colder outside.

Code: Select all
00122 - Outside Warning Light/Door exit Light; Rear Left
            009 - Open or Short to Ground
             Freeze Frame:
                    Fault Status: 01101001
                    Fault Priority: 4
                    Fault Frequency: 15
                    Reset counter: 203
                    Mileage: 0 km
                    Time Indication: 0


Light was not connected, in fact, I couldn't even find the connector because it had been pushed into the door. The panel had been pulled before, and the high range speaker had been broken off, plus the low range speaker ring had been broken off of the door panel.

I had to heat weld (with a soldering iron) and melt the plastics back together, then get everything lined back up and the panel back on. Pain in the ass, but it won't fall apart, and it all works now.

~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~

That's all for now - I'll get to driving it and shake out the rest of the cobwebs. :thumbsup:

2015 Audi Q5 2.0T Premium Plus
2005.5 VW Jetta TDI 5 speed
2001 Audi Allroad Quattro 2.7TT 6 speed manual swap
2001 VW Beetle 1.8T GLX 5 speed
1992 VW Montana Green GTI
1972 VW Kombi 9 Passenger Deluxe w/ 2.0L F.I. VWAC

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Re: 2005.5 Jetta TDI 5 speed BRM

Postby MT-Getto on Jun Thu 16, 2016 1:18 pm

Can I rent you for a week?
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Re: 2005.5 Jetta TDI 5 speed BRM

Postby Mikewire on Jun Thu 16, 2016 1:23 pm

MT-Getto wrote:Can I rent you for a week?


Yup, no problem. Just as soon as my clone finishing growing. I can pencil you in, say, 2026? :beer:

2015 Audi Q5 2.0T Premium Plus
2005.5 VW Jetta TDI 5 speed
2001 Audi Allroad Quattro 2.7TT 6 speed manual swap
2001 VW Beetle 1.8T GLX 5 speed
1992 VW Montana Green GTI
1972 VW Kombi 9 Passenger Deluxe w/ 2.0L F.I. VWAC

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Re: 2005.5 Jetta TDI 5 speed BRM

Postby MT-Getto on Jun Fri 17, 2016 7:05 am

Mikewire wrote:
MT-Getto wrote:Can I rent you for a week?


Yup, no problem. Just as soon as my clone finishing growing. I can pencil you in, say, 2026? :beer:


That'll be just fine, but only if I get the master copy. :laughing:
It's not how fast you go. It's how well you go fast.
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Re: 2005.5 Jetta TDI 5 speed BRM

Postby kompressorgolf on Jun Fri 17, 2016 8:20 am

Methodical :)
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Re: 2005.5 Jetta TDI 5 speed BRM

Postby Mikewire on Jun Fri 17, 2016 9:22 am

MT-Getto wrote:That'll be just fine, but only if I get the master copy. :laughing:


You got it. Heads up, that guy is a little OCD.

kompressorgolf wrote:Methodical :)


I just can't believe what PO's do (or don't do) with their vehicles. I kind of enjoy going through the little stuff like this and getting it all functional and back to OEM working order.

2015 Audi Q5 2.0T Premium Plus
2005.5 VW Jetta TDI 5 speed
2001 Audi Allroad Quattro 2.7TT 6 speed manual swap
2001 VW Beetle 1.8T GLX 5 speed
1992 VW Montana Green GTI
1972 VW Kombi 9 Passenger Deluxe w/ 2.0L F.I. VWAC

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Re: 2005.5 Jetta TDI 5 speed BRM

Postby 201motels on Jun Fri 17, 2016 11:06 am

Mikewire wrote: I kind of enjoy going through the little stuff like this and getting it all functional and back to OEM working order.

Me too. Gives me a lot of pride when everything is tip top again.
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Re: 2005.5 Jetta TDI 5 speed BRM

Postby Mikewire on Jun Sat 25, 2016 10:00 am

Image

Drove it back and forth to work and running errands and it's a great little runner. Thought I would show-off the MPG this BRM motor gets, compared to my CJAA.

2015 Audi Q5 2.0T Premium Plus
2005.5 VW Jetta TDI 5 speed
2001 Audi Allroad Quattro 2.7TT 6 speed manual swap
2001 VW Beetle 1.8T GLX 5 speed
1992 VW Montana Green GTI
1972 VW Kombi 9 Passenger Deluxe w/ 2.0L F.I. VWAC

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